Technology Solution | Industrial Digital Twin VARLOS®

VARLOS® Hyundai Heavy Industries Shipyard DT

The Hyundai Heavy Industries Shipyard Operation Monitoring Digital Twin System synchronizes ship block location data with 3D video overlay information and 2D block layout maps. By converting CCTV footage from goliath cranes into real-time database information, the system helps operators identify dockside work status, collision risks, zone intrusions, work areas, vessel registration, and mobile alerts across large shipyard operations.

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Connecting Ship Block Location Data to Real-Time Operations

Hyundai Heavy Industries Shipyard DT

This shipyard operation monitoring solution synchronizes ship block location data with 3D video overlay information and 2D block layout maps inside the dock area. CCTV footage captured from goliath cranes is converted into real-time database information, enabling operators to identify collision risks, zone intrusions, work area settings, vessel registration, and mobile APP alerts across large dockside operations.

Client Hyundai Heavy Industries
Project Shipyard Operation Monitoring
Digital Twin System
Period 2022

Key Features

Hyundai Heavy Industries Shipyard DT

Based on goliath crane CCTV footage and ship block location data, the system collects dockside work status in real time and connects 3D video overlays, 2D block layout maps, and APP alerts for intuitive shipyard operation monitoring.

01

Real-Time DB Updates

CCTV footage collects block location and work data across the dock in real time. Each location is converted into structured data to display collision risks and zone-intrusion alerts, helping teams improve safety management and work-flow efficiency.

Hyundai Heavy Industries shipyard real-time DB update screen
02

Video Information System

Operators can define work zones and register work vessels based on video information from the control center. Large dock areas can be managed through 2D maps and video data, while sampled footage helps share accident prediction and abnormal-response information.

Hyundai Heavy Industries shipyard video information system screen
03

Alarm Warning APP

When an alarm occurs, the APP delivers situation information to field personnel. Users can review a screenshot captured at the alarm moment, helping them understand the site condition quickly and respond with context.

Hyundai Heavy Industries shipyard alarm warning APP screen

Components

Hyundai Heavy Industries Shipyard DT

The system connects CCTV footage, block location data, 2D layout maps, 3D video overlays, the integrated control center, and APP alerts to manage dockside shipyard operations in one connected environment.

Goliath crane CCTV data collection image

Goliath Crane CCTV

Collects dockside work status and block movement information through CCTV footage for use as core control-system data.

Block location database image

Block Location DB

Stores and manages ship block location data in a centralized database to support collision-risk monitoring and operational workflow analysis.

3D video overlay module image

3D Video Overlay

Combines CCTV footage with location data so dockside operations can be understood through intuitive 3D visual information.

2D block layout map image

2D Block Layout Map

Displays block positions on a 2D map to support work-zone management and work-vessel registration.

Integrated video control system image

Video Control System

Monitors video information across the dock in real time and helps teams share abnormal conditions quickly.

Alarm warning APP image

Alarm Warning APP

Delivers alarm notifications, risk information, and captured screenshots to mobile devices, enabling faster awareness and field response.

Expected Benefits

Hyundai Heavy Industries Shipyard DT

By converting block location and video information into real-time operational data, the system improves work-status visibility, safety management, information sharing, collaboration, and port resource utilization.

Real-time work status visibility image

Real-Time Work Visibility

Collision risk awareness image

Collision Risk Awareness

Work-zone management efficiency image

Work-Zone Efficiency

Block layout information sharing image

Block Layout Sharing

Port resource optimization image

Port Resource Optimization

Data-driven collaboration image

Data-Driven Collaboration

Portfolio

Hyundai Heavy Industries Shipyard DT

This portfolio demonstrates a shipyard operation monitoring digital twin system that connects ship block location data with goliath crane CCTV footage to manage dockside work status in real time. By synchronizing 3D video overlays with 2D block layout maps, it supports information sharing and collaboration across large shipyard work areas.

Hyundai Heavy Industries shipyard operation monitoring digital twin portfolio image
Portfolio

Shipyard Operation Monitoring DT System

The system synchronizes ship block location data with 2D maps and 3D video information so dockside work status can be understood intuitively. Real-time CCTV data collection and APP-based alarm functions help teams share collision risks, zone intrusions, and abnormal conditions quickly, creating an operational foundation for optimized port resource use.

Project Shipyard Operation Monitoring Digital Twin System
Period 2022

Project Overview

This operation monitoring portfolio integrates block location data and video information across shipyard docks to manage work status, safety alerts, and placement information through a digital twin environment.

Using CCTV mounted on goliath cranes, the system converts dockside work footage into a real-time database. Instead of relying on summary counts alone, it quantifies individual location data so teams can use it for safety management and workflow improvement.

In the integrated control center, operators can define work zones and register work vessels based on video information. When an alarm occurs, the APP sends situation details and screenshots to field personnel, helping teams make faster decisions and coordinate response.

Project Scope

Hyundai Heavy Industries shipyard real-time DB update screen

01Real-Time DB Updates

  • CCTV-based real-time data collection
  • Block Location Data Management
  • Collision risk and zone-intrusion alerts
Hyundai Heavy Industries shipyard video information system screen

02Video Information System

  • Integrated Work-Zone Management
  • Work-vessel registration and 2D map information
  • Video-Based Alert Sharing
Hyundai Heavy Industries shipyard alarm warning APP screen

03Alarm Warning APP

  • Situation delivery through the APP during alarms
  • Screenshot review from the alarm occurrence point
  • Faster situation awareness using field imagery

Contact Us

Considering the VARLOS® Hyundai Heavy Industries Shipyard Operation Monitoring Digital Twin System?
We propose digital twin implementation plans tailored to shipyard dock operations, including CCTV data collection, block location synchronization, 2D and 3D monitoring, and alarm warning APP integration. For solution adoption, development requests, or partnership inquiries, feel free to contact us. Our team will review your inquiry and respond promptly.
Phone Inquiry
1600-1663
Samwoo Immersion Co., Ltd.
Email Inquiry
info@samwooim.com
※ Please include your company name, inquiry purpose, and contact information.
Operating Hours
Weekdays 09:30 ~ 18:30
Lunch Break 12:30 ~ 13:30
Closed on weekends and public holidays


(48732) 10th floor, 244, Jungang-daero, Dong-gu, Busan (Choryang-dong, Heungkuk Life Insurance Busan office building)

TEL : 1600-1663 

FAX : 051-977-0302 

 MAIL : info@samwooim.com